Power Pack 2000 Insert Molded, Plastic Injected Automotive Connector

This insert molded plastic injected electronic connector was manufactured for a Tier 1 Automotive supplier. It was designed to function for power and signal distribution and has been manufactured in compliance with ISO TS 16949:2009 standards. This complex injected molded part has 4 hand loaded steel bushings and 2 steel blade inserts, and goes through rigorous testing to ensure 100% defect free output.

To complete our clients order, we package 24” x 15” x 8” cartons with bagged product, carefully packaged in foam and bubble wrap to ensure 100% damage free shipping and handling. 30 pieces per box shipped for a completed order of 150,000 connectors per year with a standard production time of 5-6 weeks and delivery within 8-10 weeks.

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Insert Molded Plastic Injected Automotive Connector with Bushing and Blade Inserts


Properties and Highlights

Product Description Plastic Injected Automotive Electronic Connector
Industry of Use Automotive Industry
Capabilities / Processes Plastic Injection Molding
Plastic Insert Molding
Number of Cavities in Mold 1
Type of Inserts 4 Compression Bushings Hand loaded
2 Machined Terminal Blades Hand loaded
Equipment Used for Manufacture 110 Ton Press
Shot size 7.2
Material Used for Manufacture Polyamide Compound, Steel
Overall Dimensions
  • Length: 117mm
  • Width: 118mm
  • Height: 57mm
Tighest Tolerances ±.15″
Inspection Performed 100% defect free of:
  • Flash
  • Flow
  • Splay
  • Sink
  • Burn
  • Bubbles
  • Gate
  • Specs
  • No Fill
  • Drag
  • Distortion
  • Ejector
  • Optional Construction
  • Mismatch
  • Non-Matching Steel
Quality Assurance Ram CNC Vision System
Production Rate 300/hour
Volume 150,000/yr
Shipping 30 pieces per carton
Standards Met ISO TS 16949:2009